The AC / DC welding device is used for joint and build-up welding. In addition to steel, nickel, titanium, zirconium and copper, weldable materials are also aluminum alloys. With the plasma taphole process, it is possible to weld in one layer without processing edges, material thicknesses of up to 12mm.

TECHNICAL DETAILS

An arc, which burns between a non-melting tungsten electrode, around which plasma gas flows, and the workpiece, is geometrically constricted by a copper nozzle. A plasma arc (beam) is created, which has a significantly higher energy density than a comparable free-burning arc. Thanks to the concentrated arc, in conjunction with the controllable plasma gas, high welding speeds and welding depths can be achieved with narrow heat-affected zones, which saves time and money. The high welding speed means that only a narrow heat-affected zone is formed, which results in less thermal distortion in the component.

  • high quality of the seam
  • high procedural security
  • high degree of automation
  • high productivity due to high welding speed

OPTIONS:

PGR-05: electr. Plasma gas regulation, range 0.1 ÷ 5 l / min
SGR-20: electr. Shielding gas control, range 0.5 ÷ 20 l / min
MCC: Motor control card for controlling an SBI wire case


Applicable Welding Methods
  • PLASMA Seam Welding
  • PLASMA Brazing
  • PLASMA Keyhole Welding
Range of suitable material thickness (Plasma seam welding)~ 0.5 – 8 mm
Range of suitable material thickness (Plasma spot welding)~ 0.5 – 3 mm
Automation
  • Capable for automation
Operating modesAC or DC or AC/DC Mix (for Al welding)
Supply Voltage3 × 400 V-460 V ±15 % 50/60Hz
Phase3 Phase
Power connection4 × 32 A CCE plug, 6 mm²
Max. welding current at 35 % PMI50; duty cycle (40 °C)350 A
Max. welding current at 100 % duty cycle (40 °C)290 A
Adjustment range welding current3 – 350 A
Max. pilot current at 35 % duty cycle (40 °C)50 A
Max. pilot current at 100 % duty cycle (40 °C)30 A
Adjustment range pilot current0.5 – 50 A
Adjustment range TIG mode3 – 350 A
CoolingLiquid
Degree of protectionIP 21 S
Length1120 mm
Width450 mm
Height935 mm
Weight115 kg
Features
  • Power source with HF-ignition
  • Pilotinverter with HF-ignition
  • Touch Screen 5,4"
  • USB interface
  • Ethernet interface
  • Integrated cooling
  • Integrated welding program memory
  • Integrated monitoring / gaging of cooling medium
  • Integrated electronic gas regulation (PGR)

    electr. plasma control, range 0,1 – 5 l/min

  • Integrated control of wire feeder / powder feeder
    (MCC)

    Motor control card to drive from an SBI wire case.

    All Compac 6 application-rated, six-inch starters use TeSys D-Line contactors and GJ frame Mag-Gard adjustable instantaneous trip breakers (UL Listed for 100,000 A at 480 V short circuit rating).

    Compac 6 application-rated six-inch starters will mount in 20 in. wide by 15 in. or 20 in. deep sections. Select application rated units based on system voltage and motor full load amps.

  • Integrated control of wire feeder / powder feeder
    (MCU-M)
  • Integrated control of wire feeder and free wheel encoder
    (MCU-MI)
  • Integrated control of 2 wire feeders and free wheel encoder
    (MCU-MSI)
  • Integrated automation interface
  • Software for external controlling via computer
    (diagnostics, parameter setup, documentation)
  • Flowmeter plasma gas
  • Flowmeter shielding gas
  • Parking area for 20l gas bottle
  • Mobility by wheels
  • Foot control of the current
  • Remote Control RC-S
  • HPP1 - High Pressure Pump (1 circuit)
  • HPP2 - High Pressure Pump (2 circuits)
  • Plate Heat Exchanger
Automation Interface “Tiny”
  • Included
Digital Inputs2 × 24 V
Digital Outputs3 × 24 V
Analog Inputs2 × 0 – 10 V
Analog Outputs2 × 0 – 10 V
CAN Bus (SBI protocol)
  • Included
Automation Interface “AS/AD Basic”
  • Included
Digital Inputs10
Digital Outputs10
Analog Inputs4
Analog Outputs4
KTY Input1
CAN Interface
  • Included
Connection cable5m
Capability for / availability of specific bus interfaces
  • Included